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V9i Coating Inspection (CI)

V9i Coating Inspection (CI)

Designed for safety and quality-ensured conformal coating inspection that involve co-work between human and the robot.
 

Key Benefits

 100% coating thickness measurement during production
 Uncompromized inspection coverage
 Competitive Cost of Ownership with 2-in-1 platform
 Zero experienced programmer is required
 Minimum maintenance
 Compact in size

Breakthrough Technologies

Full Area and Variable Angle Inspection Coverage

V9i system provides flexible conformal coating inspection by using a robotic arm (Cobot) that allows the user to set side angle inspection with ease and also full board coverage.



Advanced CAD-less Smart Learning Programming

ViTrox Advanced smart learning programming method allows users to set up programs without CAD. The intuitive user interface provides a new user experience that helps users to create programs with minimum effort.


High Precision In-line Coating Thickness measurement

Accurate Coating thickness measurement that caters for different coating thickness range which complies to IPC Coating thickness standard.

Importance of Coating Thickness:

  1. Improper coverage if coating is too thin.
  2. Will introduce disproportionate stress on components and solder joints if coating is too thick.

Additional Inspection Solution:

  1. Able to integrate Motorized Confocal Displacement Sensor.
  2. With this additional thickness sensor, it can measure the coating thickness of various range.

Compact Size and Space Saving
compact size and space saving unlike conventional CI AOI system, V9i system is compact in size and is designed to dock next to conveyor without increasing the production line length.

Eliminate harmful coating environment on human with reliable and repeatable inspection results.
System Performances V9i Coating Inspection (CI)
Inspection Functions V9i CI provides fast and reliable conformal coating inspection. It has multi-angle views with both ruled based & self-learned algorithms to cater for various inspection needs.
System Type Stand alone system integrated with Cobot
Inspection Coverage Coating Splash, Bubbles, Insufficient, Foreign Object, Coating Sratch, Orange Peel, Missing Coating, Excess Coating, Coating on Connector, Keep-out-area, Coating Thickness Measurement
Board & Component Level Tracebility Camera-Read Barcodes; External Barcode Reader Configured
System Hardware  
Computer System Intel Core i7, 32GB/64GB RAM, 512GB SSD, 1TB HDD
Operating System Windows 10 Pro (64 bit)
Camera & FOV Size USB3.0, Teli Color 5MP, FOV 65mm*65mm
Optical Resolution ~32μm/pixel
Inspection Speed 30cm²/s
Lighting Module Hybrid UV + White Light
X-Y-Z Axis Repeatabilty ±50μm
PCB Dimension  
Minimum PCB Size 50mm(L)x50mm(W)
Maximum PCB Size 510mm(L)x510mm (W)
Thickness Measurement  
Minimum Thickness >25μm
Installation Specification  
Power Supplies 100-120 V, 16A / 200-240V, 8A Single Phase
System footprint (Width X Depth X Height) 696mmx893mmx1600mm (normal robot operating height)
Total system weight ~350kgs
* Specifications are subject to change.
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